How new special design nozzles can improve the efficiency of high-power laser cutting?

With the widespread adoption of high-power laser systems exceeding 10,000 watts, some domestic equipment manufacturers have begun upgrading to these high-power systems. Consequently, the demand for specialized fiber laser performance and process solutions has significantly increased in the market. This article, based on practical experience from laser manufacturers, equipment makers, and end-users, provides a comprehensive analysis of the cutting advantages (such as cutting capability, efficiency, and quality) and process characteristics of high-power lasers, along with the applications of our specialized nozzles. We believe this will be highly beneficial to you.

1. Significant Improvement in Cutting Capability

▲ 12,000W cutting 60mm aluminum.

2. Doubling of Cutting Efficiency
2.1 High-power melt cutting efficiency has greatly increased, with typical specialized nozzles including BFL, FBC, BST, TCD, and HHC. 

BFL 10.0 Two-way flow nozzle suitable for nitrogen cutting of stainless steel, aluminum alloy, etc.

Due to the special nozzle geometry and optimized gas flow, the consumption of cutting gas has been reduced by 40%.
By combining a high-speed cutting process with a dual-flow nozzle, your sheet processing efficiency can be increased to 100%.
Very high cutting quality and a wide range of cutting process parameters.

BFL 2.5/3.0/4.0/6.0 bidirectional flow nozzle suitable for nitrogen cutting of stainless steel, aluminum alloy, etc.

Significant improvement in quality, including the improvement of penetration and reduction in the formation of burrs and discoloration;
Productivity is significantly increased while reducing nitrogen consumption;
The unique inner nozzle geometry helps to optimize the cutting effect.
 
TCD 3.0 Touch plate nozzles suitable for nitrogen cutting of stainless steel, aluminum alloy, etc.

Through the high-speed Eco cutting process and plate-touching nozzles, your sheet processing efficiency can be increased to 100%.
Place the nozzle sleeve directly on the sheet, reducing gas consumption for cutting by 70% and preventing the cutting gas from escaping from the sides.
The modular design allows for the replacement of individual parts based on wear and tear, enhancing the cost-effectiveness of the product.

FBC 6.0/7.0/7.5/9.0 Bright nozzle suitable for nitrogen cutting of stainless steel, aluminum alloy, etc.

 Flow optimization nozzle, featuring a smooth cross-section quality;
Stable cutting process, through more uniform gas flow;
Very good cutting quality, no rework required.

BST 3.5/5.0/6.0/7.0 suitable for nitrogen cutting of stainless steel, aluminum alloy, etc.

Suitable for cutting at lower air pressure;
More stable at corners, less prone to burr formation;
A wider range of cutting process parameters available.

BST+ 3.5/5.0 suitable for nitrogen cutting of stainless steel, aluminum alloy, etc.
Suitable for cutting at lower air pressure;
More stable at corners, less prone to burr formation;
A wider range of cutting process parameters;
Modular design, replaceable wear parts, reducing usage costs.
 
HHC 2.0/3.0/4.0/5.0 suitable for nitrogen cutting of stainless steel, aluminum alloy, etc.

After cutting the entire series of non-ferrous metal plates with high-power fiber cutting with nitrogen, the quality of the smooth cut surface stands out;
The cutting process is stable, with more uniform gas flow.

▼ Stainless steel cutting - up to 400% efficiency increase.

2.2 High-power oxygen-assisted cutting enables bright surface cutting, requiring nozzles such as HHB/HHS/ACL/HHC. 
 
HHB 1.2/1.4/1.6/1.8

 High power and full power cutting;
Compared to traditional dual-layer nozzles, it can increase your plate processing efficiency by 50%;
Achieve ultra-bright surface cutting under different power and plate thickness conditions.

HHS 1.2/1.4/1.5/1.6/1.7

 High power and full power cutting;
Compared to traditional dual-layer nozzles, it can increase your plate processing efficiency by 50%;
It can achieve higher positive focus cutting, ensuring that the nozzle does not overheat while achieving bright surface cutting.

ACL 1.2/1.4/1.5/1.6/1.7/1.8

New innovative nozzle air cooling structure;
Achieves high-quality section cutting of ultra-thick plates and ultra-high positive focus

HHC 2.0/3.0/4.0/5.0 Applicable for nitrogen cutting of stainless steel, aluminum alloy, etc.

 
After cutting the entire series of non-ferrous metal plates with high-power fiber nitrogen, the quality of the smooth cut surface stands out.
The cutting process is stable, with more uniform gas flow.